Back to home
Multi-sensor drone with a spherical dual-camera sensor ball scanning a flat commercial roof at dusk, blue laser lines across the membrane and thermal blooms around HVAC curbs
← Alignmet

Roof · moisture screening

The roof is wet months before the ceiling tile says so

RGB plus radiometric thermal, flown as one job: seams, penetrations, ponding, flashing and impact damage annotated on an orthomosaic, and trapped moisture outlined and measured in square feet — a report an estimator, roofer or adjuster can act on the same day. $150–$400 residential · $750–$3,500 commercial.

The system

Fly the roof → thermal window → outline the wet → exception list

01

Daylight RGB pass

Full-roof mapping grid plus close-range detail on every penetration, drain and edge.

02

Thermal window

The radiometric pass is flown after sundown, when wet insulation gives back heat and dry does not — the ASTM C1153 condition.

03

Outline & quantify

Wet signatures are outlined on the orthomosaic and reported in square feet, so a cut test can be targeted instead of guessed.

04

Exception list

Findings pinned to bay, drain and penetration number and sent to management only.

Penetrations & flashing

Every boot, curb and lap measured without a person on the membrane

Most roof failures start at something that goes through the roof. The drone works penetration by penetration at fixed standoff: boot condition and clamping, curb flashing height and lap, termination bars, seam width along each run, and the sealant at every collar. Nobody walks the membrane in the heat, and nothing gets stepped on to be inspected.

  • Seam lapsWidth measured along the run
  • PenetrationsBoot, collar and clamp condition
  • CurbsFlashing height and lap
  • PondingFootprint and depth from the surface model
  • MoistureWet area outlined in square feet
Drone laser measuring flashing laps and a pipe boot at a roof penetration, with a thermal bloom at the curb edge
Lap 1½" (spec 3")
Wet 1,850 sq ft
Scanning

Cost of not catching it

Caught inside the warranty window, trapped moisture is a cut, a dry-out and a patch. Left alone it spreads through the insulation until the answer is a full membrane reconstruction — commonly cited above $150,000 for a single building. A flight costs a few hundred to a few thousand dollars.

Coverage

Every roof check, and the sensor that makes it

Roof inspection and moisture screening coverage matrix
InspectionWhat is verifiedSensor
Membrane seamsLap width, fishmouths, open seams and patch historyHigh-res RGB
PenetrationsPipe boots, curbs, vents and stack flashings at close rangeMacro RGB
Trapped moistureWet insulation and subsurface saturation, area quantifiedRadiometric thermal
PondingStanding-water footprints and depth off the surface modelLiDAR volumetric
Slope to drainActual fall against the design slope, drain by drainLiDAR
Drains & scuppersBlockage, sump condition and clamping-ring seatingRGB
Edge & parapetCoping joints, counterflashing, termination bars and fastenersRGB + LiDAR
Impact & hail damageBruising, punctures and granule loss, mapped and countedRGB + computer vision
Mechanical curbsCurb flashing, gaskets and condensate staining around RTUsRGB + thermal
Roof area & take-offMeasured square footage, perimeter and penetration countOrthomosaic
Solar / equipmentArray standoff, ballast condition and hot cellsThermal + RGB
Condition over timeSame flight path re-flown so change is measured, not rememberedRepeat capture

Sample output

The roof exception list, by bay and penetration

LocationChecked itemSpecDrone measuredStatus
Bay 3 · NEThermal moistureDry assembly1,850 sq ft wet signatureFix now
Pen. 14Pipe boot sealSealed, clampedSplit boot, open at collarFix now
Seam 22-24Lap width3" min1½" over an 18 ft runFix now
Drain D-2Slope to drain¼" per ftPonding, 0.4 in depthReview
Parapet · WCoping jointSealed, backedTwo open jointsReview
Curb RTU-5Curb flashingLapped, fastenedConfirmed to specPass

Illustrative report format. Thermal anomalies carry the radiometric image and the measured area, so the roofer knows exactly where to cut and test.

Access economics

What a single pass costs against the access it replaces

Facade / envelope pass

$4k – $12k drone vs $37k – $75k scaffolded

~$33k – $63k per facade inspection

Plus 90–100% surface coverage against the 10–15% a scaffold setup actually reaches.

Roof moisture screening

$150 – $3,500 to fly it

~$140k+ avoided when it catches something

Against a membrane reconstruction cited above $150,000 once trapped moisture spreads. This pays off on the subset of buildings with a real moisture problem — insurance-style expected value, not every project.

Confined space / hazardous access

One documented hull survey

~10,000 labor hours and ~$1,000,000 in scaffolding

A ceiling example rather than a typical one, but it shows the range when access is genuinely dangerous or expensive.

Sonar · ultrasonic ranging

Laser and LiDAR are the primary measurement layer, but they lose confidence on dark, wet, dusty or mirror-like surfaces and at very short standoff. Sonar fills that gap: ultrasonic pulses resolve the small stuff — millimetre-scale gaps, offsets, thin clearances and shallow voids — in low light, through airborne dust and against surfaces a laser skips off. On this page it is what confirms standing-water depth in a ponding area and gap behind a lifted termination bar, at close range on a wet, glossy membrane where optical sensors wash out.

What you’ll receive

Roof, moisture & drainageorthomosaic (GeoTIFF) of the full roof + PDF defect map with GPS-pinned penetrations, a thermal orthomosaic (GeoTIFF) with wet areas outlined and quantified, and a surface model (LAS) for ponding and slope — all measurable in your own software, no lock-in.

Open formats only: GeoTIFF · LAS/LAZ · E57 · OBJ/FBX · DWG/DXF · LandXML · PDF · CSV. No proprietary viewer required.

What it costs when nobody's watching

Roof work is where small water becomes a six-figure line item.

$150–$3,500

to fly a roof — residential to large commercial — against the membrane reconstruction that follows undetected moisture.

Source: Aerially.ai / iScano roof cost guides, 2026 — vendor pricing, not a third-party audit

$150,000+

commonly cited cost of a full membrane reconstruction once trapped moisture spreads through the insulation.

Source: Aerially.ai roof cost guides — industry marketing figure, not an audited statistic

ASTM C1153

the standard practice our radiometric roof moisture sweeps are flown and read against.

Source: ASTM International

389

fatal falls in U.S. construction in 2024 — 38% of all construction fatalities, and 95.9% of them falls to a lower level.

Source: BLS, Census of Fatal Occupational Injuries 2024 (released Feb 2026)

Government-grade sources (BLS, OSHA, NIST/NIBS) are cited as published. Industry research (Arcadis, FMI/Autodesk, CII, NSC) is survey- and estimate-based. Vendor case studies and vendor pricing pages are labeled where used and should be read as documented examples, not industry averages.

Ready to schedule a flight?

Order a scan or speak to our sales team

Click to reveal our direct sales email.